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Multi-slide Stamping of a Steel Collar for the Electrical Industry

Multi-slide Stamped Steel Collar

A customer in the electrical industry commissioned Slidematic Products Co. to produce a steel collar, which allowed us to utilize our multi-slide stamping capabilities. The part required tapping that included a torque requirement. Zinc plating was also called for. The customer supplied us with all the specifications and a 2D CAD drawing.

We expertly designed and built a multi-slide tool, which included processes of punching, tapping, extruding, and crimping in one operation. We produced this product using our multi-slide stamping equipment, with a tapping attachment that allowed us to perform the roll tapping in line. The product was made of 12 gauge steel and had a 5/16-24 tapped extrusion. The finished circuit breaker terminal collar was .640" long, .450" wide, and .920" high, and was zinc plated.
Many of the tolerances called for were within +/- .005", and all were held within spec. Also, the final torque readings well exceeded the minimum requirement.

Upon completion, a PPAP/FAI was produced along with a capability study to ensure quality. In the months following approval, we produced over 1 million units for our offshore customer. To learn more about this project, or for more information on our other products and services, please contact Slidematic.

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Highlights of the Multi-slide Stamped Steel Collar:

Product Description This terminal collar is used within an electrical application
Capabilities Applied/Processes Multi-slide Stamping
  • Punched Hole
  • Extruded Hole
  • Tapped Hole
  • Crimping
Equipment Used to Manufacture Part Multi-slide Machine w/ Tapping Unit
Overall Part Dimensions Raw Material:
Thickness: 12 Gauge
Finished Size:
Length: .640"
Width: .450"
Height: .920"
I.D.: .320"
Tightest Tolerances +/-.005"
Parallelism of +/-.001"
Material Used Steel
Finish Zinc Plated
Industry for Use Electrical
Volume 1 Million
Delivery Location Offshore
Standards Met Customer supplied print, 2D CAD Drawing
Product Name Circuit Breaker Terminal Collar

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